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AI-Based Safety Monitoring System

Summary :

We developed an AI-driven safety monitoring system that continuously detects unsafe actions, PPE violations, and potential hazards across industrial and infrastructure environments.
Using real-time video analytics, the system helps organizations prevent incidents, improve compliance, and maintain a safer workplace without manual supervision.

Problem

Large and complex sites make it difficult for supervisors to identify safety risks in real time.
Manual monitoring often misses incidents, delays responses, and increases the likelihood of workplace accidents and compliance failures.

Problem

Objectives

  • Automate the detection of unsafe behavior and missing protective equipment.

    Deliver real-time alerts for immediate intervention.

    Generate safety insights for training and preventive action.

    Ensure seamless deployment across diverse sites and camera setups.

Challenges

  • Maintaining detection accuracy under changing lighting and movement conditions.
  • Differentiating between similar motions, such as bending versus falling.
  • Achieving low-latency inference for live alerting.
  • Adapting to multiple site layouts without retraining the model.

Solution

We built a computer-vision-based monitoring platform that tracks activity through existing CCTV feeds.
The AI detects workers, verifies PPE compliance, and identifies unsafe movements like running, falling, or crossing restricted zones.
All alerts are delivered instantly to a central dashboard or edge device, helping teams act before accidents happen.
Over time, the system learns recurring risk zones and suggests preventive measures for improved safety management.

Architecture

Camera Feed
Live footage from existing cameras enters the AI pipeline for continuous analysis.
Detection & Tracking:
Models identify and track workers, equipment, and movements.
Risk Classification:
Unsafe activities and PPE violations are classified in real time.
Real-Time Alerts
Supervisors receive immediate notifications for quick intervention.
Dashboard Analytics
Aggregated insights show high-risk areas and recurring safety issues.

Results & Impact

Fewer Accidents

Instant detection and alerts reduced on-site incidents.

Compliance Visibility

Continuous PPE and rule adherence tracking.

Actionable Insights

Data-driven understanding of risk patterns for better training.

Cross-Domain Deployment

Easily applied to factories, warehouses, and construction sites.

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